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Aviation Adapters

Non-Acrylic Soft Silicone Adapters for Clarity Aloft®

Eliminate Cartilage Pain & Replace Temporary Foam with Hand-Poured, Zero-Fatigue Cockpit Comfort

$189.95
per pair
  • Fits All Clarity Aloft Models (Classic, Pro, Pro Plus, Flex & Link). No Tools Required
  • 100% Platinum-Cure Soft Silicone (No Hard Acrylic)
  • Zero Expansion Pressure: Flexes Dynamically with Your Jaw
  • Reusable Replacement for Disposable Foam Tips
  • Hand-Poured in the USA with a 30-Day Fit Warranty

Built to order · SKU BE-ALOFT-PT

See it in action

See the fit

On and off by hand.

Your Clarity Aloft adapter is molded from your own ear impression in an incredibly soft silicone, so it slips over the earpiece with your fingers. Shown at real speed.

OnPress it over the earpiece until it seats.
Off and back onPull it free, then press it home again.
Your headset
Adapters fitted
The unit

Hand-built in the USA

Made for your ears alone.

Not assembled overseas, not drop-shipped, not rushed. One pair at a time, for one set of ears at a time. We are proud of that, and we think you can hear the difference.

The problem with stock ear tips

Why Soft Platinum Silicone Outperforms Hard Acrylic & Stock Foam

Foam tips push outward against your ear canal to hold a seal, and hard acrylic molds press on cartilage every time your jaw moves. Your Big Ear adapter is cast in soft platinum-cure silicone from impressions of your own ears, so it seals without pressure and moves with you through long legs.

Stock headset tips
Big Ear custom adapter
Fit
×One-size foam or silicone tips
✓Molded to each of your ears
Seal
×Work loose; engine & wind noise leak in
✓Sealed, quieter cockpit, clearer comms
Comfort
×Pressure and fatigue on long flights
✓Comfortable past the 4-hour mark
Stay put
×Constant re-seating mid-flight
✓Stay put, you forget they’re there
Material
×Hard, standard tips
✓Our own soft silicone, no hard shell
Your headset
×Stuck with what it came with
✓Keeps the headset you trust, just fits you
Made
×Mass-produced overseas
✓Made in the USA, to your ears

The Big Ear difference

Your headset. Your ears. Finally matched.

Your headset is a great piece of gear, but its one-size ear tips were never made for your ears. We take a separate impression of your left and right ear and build a custom adapter in our own soft silicone, the softest material we make, with no hard shell, so it seals, stays put, and stays comfortable through the longest flights. You keep the headset you trust; we just make it fit you.

No hard shell means you can wear it longer and more comfortably than any stock tip, or any competitor’s adapter.

Fits your exact earsNo hard shellKeeps your headsetMade in the USA
Clarity Aloft Aviation Headset Adapters

The custom adapter

This is what we hand-build for your ears.

Cast from your own ear impression and finished by hand in our lab in the USA, built to seal your in-ear aviation headset for an all-day fit.

Clarity Aloft aviation headset fitted with custom Big Ear clear earmolds
On your Clarity Aloft headset
Clarity Aloft headset with custom Big Ear adapters, angled view
Custom molded earpieces

Real ears, real fits

Fits you’ll actually wear.

Thousands of custom pairs molded and shipped. Here’s what that looks like day to day.

Clarity Aloft Aviation Headset Adapters — real customer fit
Clarity Aloft Aviation Headset Adapters — real customer fit
Clarity Aloft Aviation Headset Adapters — real customer fit
Clarity Aloft Aviation Headset Adapters — real customer fit
Clarity Aloft Aviation Headset Adapters — real customer fit
Clarity Aloft Aviation Headset Adapters — real customer fit
Clarity Aloft Aviation Headset Adapters — real customer fit
Clarity Aloft Aviation Headset Adapters — real customer fit
Clarity Aloft Aviation Headset Adapters — real customer fit

How it works

Simple 3-Step Custom Impression Process

  1. Order your adaptersYour home impression kit ships in 2 to 3 business days.
  2. Take your impressions at homeFollow the step-by-step instructions, then mail them back with the prepaid return label.
  3. We build your pair by handYour adapters ship within 40 business days of your impressions reaching our lab.

What customers say

Worth getting right.

Excellent ★★★★★ 4.4 out of 5 ·

“I fly helicopters and they are absolutely great for aviation in general. The custom molds make them comfortable all day.”

★★★★★R M (helicopter pilot)· Verified review on Trustpilot
Read more, 4.4 Excellent on Trustpilot →

Compatibility

100% Universal Clarity Aloft Compatibility

Every Clarity Aloft headset uses the exact same speaker nozzle architecture. Our custom soft silicone adapters are precision-molded to fit all past and present Clarity Aloft models with zero modifications:

  • Clarity Aloft Classic
  • Clarity Aloft Pro & Pro Plus
  • Clarity Aloft Flex
  • Clarity Aloft Link

Simply pull off your stock foam tips and friction-fit our custom adapters directly onto your existing headset nozzles.

USA Precision Craftsmanship Notice

Hand-Poured & Custom-Engineered in the USA

Current Lab Queue: 35 to 40 Business Days from Impression Receipt

These are not mass-produced, off-the-shelf plastic tips. Every single pair of custom adapters is hand-crafted from scratch by experienced USA lab technicians specifically for the exact geometry of your ear canals.

From individual impression digitization and hand-sculpting to platinum-cure silicone pouring and multi-stage acoustic testing, this level of custom engineering requires time. The result isn’t just an accessory. It is a long-term investment that transforms how your headset feels, delivers a precision-sealed, noise-isolating fit, and is designed to relieve ear canal pressure and fatigue for thousands of flight hours.

Order Your Custom Clarity Aloft Adapters Today

$189.95 per pair. Home impression kit included. 30-day fit warranty.

Precision fit takes time. Total cockpit comfort is worth the wait.

You don’t compromise in the air. Stop compromising on your ears.

Home impression kit included30-day fit warrantyMade in the USA
Clarity Aloft Aviation Headset Adapters
$189.95
Get your fit →

Takes a few minutes at home. We handle the rest.

The detail

Clarity Aloft Aviation Headset Adapters make this one of the best headsets on the market.

The reason that custom is not offered at the point of purchase is that it is difficult and time-consuming. They want to make a one size fits all, and that simply does not work. Suppose you are just grabbing something for a one time use.

In that case, that will work, but when it becomes you go to equipment that you need to invest the time and money making this the best headset money can buy by adding the custom clarity aloft aviation headset adapters to your unit.

Instead of fighting with persistent strap tightening and earcup inner ear fatigue, make your Clarity aloft system a custom product.

The process is simple, we make an impression of your ear (Or we send you our silicon material, and you make it yourself) And the mold is sent to our lab, certified technicians craft the adaptor by hand to your specific unit and send it back to you in a 3 to 4 week period.

By making your Clarity aloft adapters custom, you will drastically improve your comfort while flying and improve the quality of your communication setup and ultimately make you safer in the sky.

You will eliminate the hassle of using the generic tips that come standard with the original unit, used by airplane pilots, air traffic controllers, and the military for helicopter pilots.

Standard adapters are clear in a super soft material as well.

Clarity Aloft is a registered trademark of its owner. Big Ear is not affiliated with or endorsed by Clarity Aloft; our adapters are custom accessories made to fit it.